Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
- Engine
   Check of kompressionny pressure in cylinders
   Engine check by means of the vacuum gage
   Replacement of a belt of a drive of auxiliary units and elements of the mechanism of its tension
   + Petrol models
   - Diesel models
      Removal and engine installation
      Removal and installation of covers of a drive of GRM
      Replacement of a gas-distributing chain
      Removal and installation of components of a drive of GRM
      Installation of base provision of camshafts
      Verification of the base provision of a balancing shaft (only series 628 engines)
      Removal and installation of GRM components
      Removal and head installation (ok) cylinders
      Removal and installation of the electromotor of shutdown of inlet port (series 612 engine)
      Removal and installation of a final collector
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of a back face cover, replacement of a back epiploon of a cranked shaft
      Removal and installation of a damper krutilny fluctuations/pulley of a driving belt
      Removal and flywheel installation / driving disk
      Removal and installation of support of a suspension bracket of the power unit
      Service of system of greasing
+ Systems of cooling, heating and air conditioner
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Replacement of a gas-distributing chain

М612

Replacement of a gas-distributing chain on the series 612 engine

The illustrative material on replacement of a chain of a drive of GRM of the engine of a series 612 is presented on an illustration which all references meeting in the text concern.

Removal

 PERFORMANCE ORDER

  1. Uncover heads of cylinders.
  2. Remove the vacuum pump.
  3. Remove assembly of the fan of system of cooling.
  4. By means of the special adaptation dismember links of a chain and remove it from the engine.

Installation

 PERFORMANCE ORDER

  1. Get a new chain (2) on the regular place and by means of the special adaptation make a joint of links.
  2. Having executed necessary preparations (see. The section Removal and installation of components of a drive of GRM), establish a natyazhitel of a chain (14).
  3. Check correctness of base provision of camshafts (see. Section Verification of the base provision of a balancing shaft (only series 628 engines)).
  4. Establish the vacuum pump.
  5. Establish the coupling of coupling of the fan of system of cooling.
  6. Establish a cover of a head of cylinders.
  7. Start the engine and check it on existence of signs of development of leaks.

М628

Check

Replacement of a gas-distributing chain on the series 628 engine

1 — the Inlet camshaft
2 — the Pulley of a driving belt

3 — the Label
4 — Blokirator


 PERFORMANCE ORDER

  1. The illustrative material on check of a condition of a chain of a drive of GRM of the engine of a series 628 is presented on an illustration which all references meeting in the text concern.
  2. The assessment of degree of a pulling of a chain is made by means of verification of the provision of a pulley (2) driving belts on the blocked inlet camshaft.
  3. Uncover the right head of cylinders.
  4. Remove a belt of a drive of auxiliary units.
  5. Having turned the engine in the normal direction (shooter), block an inlet shaft (1) by means of the adaptation (4).
  6. If shift of a pulley (2) makes more than 11 ° (after VMT), it is necessary to replace a chain.
  7. Having finished check/replacement, establish into place a belt of a drive of auxiliary units and a cover of a head of cylinders.

Removal and installation

Replacement of a gas-distributing chain on the series 628 engine

1 — the Old gas-distributing chain
2 — the New gas-distributing chain

010 — the Holder

The illustrative material on replacement of a chain of a drive of GRM of the engine of a series 628 is presented on an illustration which all references meeting in the text concern.

Removal

 PERFORMANCE ORDER

  1. Open a cowl and fix it in vertical situation.
  2. Remove covers of heads of cylinders.
  3. Uncover the first bearing of a final camshaft of the right head of cylinders (see. Section Removal and installation of GRM components).
  4. Fix on the right head holders (010 and 011).
  5. Make a partition of links and remove an old chain (1) from the engine.

Installation

 PERFORMANCE ORDER

  1. Get a new chain (2) on the regular place and make a joint of its links.
  2. Check correctness of base provision of camshafts (see. Section Installation of base provision of camshafts).
  3. Check correctness of base provision of a balancing shaft (see. Section Verification of the base provision of a balancing shaft (only series 628 engines)).
  4. Remove holders (010 and 011).
  5. Establish a cover of the first bearing of a final camshaft of the right head of cylinders.
  6. Establish covers of a head of cylinders.
  7. Close a cowl.