Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
+ Engine
+ Systems of cooling, heating and air conditioner
+ the Power supply system and production of the fulfilled gases
- Systems of electric equipment of the engine
   + ignition and engine management Systems
   + System of preheat of the diesel engine
   + Diagnostics of systems of electronic control and diagnostic equipment
   + charge and start Systems
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
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Systems of electric equipment of the engine

Specifications

Separate characteristics are provided also in the text of Head and in case of obligation of their performance are allocated with a bold print.


Storage battery
Electrolit density at 20°С, kg/dm3

Batteries of all types (on 62, 74 and 100 Ach)

  • Nominal rate
1.24
  • Limiting admissible difference between banks
0.04
Loading current (duration of check no more than 10 seconds), And
Batteries on 62 Ach 190
Batteries on 74 Ach 265
Batteries on 100 Ach 300
Tension under loading, In 10
Generator
Adjustable tension (on the battery), In
For the period 2 minutes at engine 3000 turns in a minute and at continuous electricity consumption
  • Petrol models
13 ÷ 14.5
  • Diesel models
13 ÷ 14.5
Charge current (turns engine/factor), And
Petrol models
  • Engine 111.977
90 (2200/2.93)
  • Engine 112.942
115 (2200/2.93)
  • Engine 112.970
120 (2500/3)
  • Engines 113.942/981
150 (2200/2.92)
  • Engine 113.965
150 (2500/3)
Diesel models
  • Engine 612.963
150 (2500/2.8)
  • Engine 628.963
150 (2500/3)
Ignition system
Type
Models ML 230 Electronic, HFM, Map-DIS, Bosch
Other models Electronic, ME 2.0, Map-DI, Bosch
Installation of a corner of an advancing of ignition Under control of ECM, to adjustment is not subject
Ignition coils
Engines 111.977 One bobbin assembly on two cylinders with a single spark (twin-spark)
Engines of series 112 and 113 One double coil on each cylinder
Supply voltage (+ a ballast), In 12.0
Ignition order
4-cylinder engines 1-3-4-2
5-cylinder engines 1-2-4-5-3
6-cylinder engines 1-5-3-6-2-4
8-cylinder engines 1-5-4-8-6-3-7-2
Working gap of the sensor of provision of a camshaft (CMP), mm 0.5
Spark plugs
Type/size of an interelectrode gap, mm

ML 230

  • Bosch
F7DCR4/0.8
  • Beru
14FGH-7DTURXO/1.0
  • NGK
BKUR6ET-10/1.0
ML 320
  • Bosch
F8DPER4/1.0
  • Beru
14FGH-8DPRURX2/1.0
  • Champion
RC10PYP4/1.0
  • NGK
PFR5G-11/1.1

ML 350

Data are absent
ML 430
  • Bosch
F8DPER4/1.0
  • Beru
14FGH-8DPRURX2/1.0
  • NGK
PFR5G-11/1.1
ML 55 AMG Data are absent
ML 500 Data are absent
Control system of the diesel engine
Type Electronic «Common-Rail» with direct injection, a turbo-supercharging and cooling of blown air
Type of candles of an incandescence Beru 858 MJ, Bosch 0 250 201 026, Lucas/CAV HDS352
Control lamp of refusals (MIL) Blinks in the presence of ignition admissions, burns constantly in the presence of other malfunctions in a control system
Operating procedure of cylinders
4-cylinder engines 1-3-4-2
5-cylinder engines 1-2-4-5-3

Codes of onboard diagnostics of the 2nd generation of OBD II

Power unit

P0000

Lack of codes of malfunctions in memory of system.

P0100

Violation in a chain of a measuring instrument of weight of soaked-up air (MAF). Right number of cylinders.

P0105

Malfunctions in a chain of a measuring instrument of weight of soaked-up air (MAF). Right number of cylinders.

P0110

Violation in a chain of the sensor of temperature of soaked-up air (IAT). Right number of cylinders.

P0115

Absence or excessively low level of a signal of the sensor of temperature of a cooler (eats). Right number of cylinders.

P0120

Malfunctions in a chain of the sensor of provision of a butterfly valve (TPS). Right number of cylinders.

P0130

Malfunction in a chain dokatalitichesky a lambda probe (the right number of cylinders). Right number of cylinders.

P0133

Excessively high voltage or slow reaction dokatalitichesky warmed up a lambda probe (the right number of cylinders).

P0135

Violation in a chain of heating dokatalitichesky a lambda probe (excessively high voltage) (the right number of cylinders).

P0136

Violation in a chain postkataliticheky warmed up a lambda probe (excessively low voltage) (the right number of cylinders).

P0140

Violation in a chain of heating dokatalitichesky a lambda probe (the right number of cylinders) (G3/4).

P0141

Violation in a chain of heating postkataliticheky a lambda probe (the right number of cylinders) (G3/6).

P0150

Malfunction in a chain dokatalitichesky a lambda probe (the left number of cylinders).

P0153

The slowed-down reaction dokatalitichesky a lambda probe (the left number of cylinders).

P0155

Violation of serviceability of functioning of a heater dokatalitichesky lambda probe (the left number of cylinders) (G3/3).

P0156

(G3/5) is faulty postkataliticheky a lambda probe (the left number of cylinders).

P0160

Violation of serviceability of functioning of a heater dokatalitichesky lambda probe (the left number of cylinders) (G3/3).

P0161

Violation of serviceability of functioning of a heater postkataliticheky lambda probe (the left number of cylinders) (G3/5).

P0170

Repauperization or reenrichment of an air and fuel mix (the right number of cylinders).

P0173

The regrown poor or reenriched injection (the left number of cylinders).

P0201-P0212

Malfunction in a chain of an injector of the cylinder 1-12 respectively.

P0300

Casual admissions of ignition in various cylinders take place.

P0301-P0312

Ignition admissions in the cylinder 1-12 respectively take place.

P0325

The sensor of a detonation 1 (the right number of cylinders) is faulty.

P0330

The sensor of a detonation 2 (the right number of cylinders) is faulty.

P0335

Malfunction in a chain of the sensor of provision of a cranked shaft of SKR. Right number of cylinders.

P0341

Violation of serviceability of functioning of the SMR sensor. Right number of cylinders.

P0370

Shift of a phase of a cam-shaft concerning the crankshaft.

P0400

Malfunction of a stream of a retsirkulyatsiya of the fulfilled gases.

P0410

Malfunction in system of a podmeshivaniye of additional air.

P0422

Efficiency of functioning of the catalytic converter (the right number of cylinders) is excessively reduced.

P0432

Efficiency of functioning of the catalytic converter (the left number of cylinders) is excessively reduced.

P0440

Leaks in catching system паров EVAP fuels.

P0441

The EVAP system VSV valve is faulty.

P0442

Insignificant leak in EVAP system is revealed.

P0443-P0446

Malfunction in a chain of the valve of management of a purge of a coal adsorber of EVAP.

P0450

Violation in a chain of the sensor of pressure паров in an EVAP system fuel tank.

P0455

Considerable leak in EVAP system is revealed.

P0460

Low level of fuel in a tank.

P0462

Short circuit on weight in a fuel level sensor chain.

P0500, P0501

Malfunction in a chain of the sensor of speed of the VSS car.

P0507

Unexpected overestimate of frequency of rotation of the engine at operation of system of stabilization of turns of idling.

P0560

Malfunction in system of onboard power supply.

P0565

Violation at development of a signal of inclusion темпостата.

P0600

Malfunction of a serial port of the AT control unit.

P0604

Error of the RAM (RAM) of the control unit.

P0605

Error of ROM (ROM) of the control unit.

P0700

Violation of serviceability of functioning of a control system by transmission.

P0702

Electric malfunction in a chain of a control system of transmission.

P0715

Malfunction in an entrance contour of a chain of the sensor of turns of the turbine.

P0720

Malfunction in a chain of the sensor of speed.

P0730

Wrong choice of transfer of AT.

P0740

Malfunction in a chain of an electromagnet of the valve of the converter of rotation of TSS AT.

P0743

Electric refusal in a chain of coupling of the converter of rotation.

P0748

Electric malfunction in a chain of the electromagnetic valve of management of pressure.

P0753

Electric malfunction in a chain of the electromagnetic valve of switching And.

P0758

Electric malfunction in a chain of the electromagnetic valve of switching of Century.

P0763

Electric malfunction in a chain of the electromagnetic valve of switching of Page.

P0801

Malfunction of the motor of the electrofan of the engine/KV (M4/3).

P0802

Malfunction of the valve of switching of the resonant inlet pipeline (Y22/6).

P0809

Shift of a phase of a cam-shaft concerning the crankshaft.

P0811

The distributed tire CAN from electronic ignition is blocked.

P1031

Connection a lambda probes (by G3/3 and G3/4) is mixed.

P1177

Malfunction of the sensor of oil (В40) (level, temperature, quality), deviation of temperature of oil.

P1178

Malfunction of the sensor of oil (В40) (level, temperature, quality), deviation of level of oil.

P1179

Malfunction of the sensor of oil (В40) (level, temperature, quality), deviation of quality of oil.

P1180

Malfunction of the sensor of oil (В40) (level, temperature, quality), excess of temperature of oil.

P1181

Malfunction of the motor of the electrofan of engine/quarter.

P1185

Malfunction of the sensor of oil (В40) (level, temperature, quality), water in oil.

P1186

Signal of an emergency shutdown of fuel. M16/6 activator of an electronic pedal of gas / темпостата / stabilization of turns х.х.

P1225

Malfunction of the valve of switching of the resonant inlet pipeline (Y22/6).

P1233

M16/6 activator of an electronic pedal of gas / темпостата / stabilization of turns х.х.

P1386

Management on a detonation from ECM.

P1400

The transmitter of vacuum (Y31/1) of the EGR valve of a retsirkulyatsiya of the fulfilled gases is faulty.

P1420

Valve switch (Y32) of the pump of system of a podmeshivaniye of secondary AIR air.

P1453

Module of the relay (K40) of system of a podmeshivaniye of secondary AIR air, air pump (K40/4k3).

P1491

Too high pressure of a coolant of Quarter.

P1542

Sensor of a pedal of an accelerator (В37).

P1570

Blocking of attempt of start (model with remote control of RCL); Violation of compatibility of a signal of CAN from the control unit of an identification of the driver of DAS to ECM or EESM and DAS.

P1580

Activator (M16/1) of an electronic pedal of gas / темпостата / drive of adjustment of idling of EA/CC/ISC.

P1584

Sensor switch (S9/1) of stoplights.

P1603

The distributed tire of data of CAN from EIS.

P1605

Bad traffic conditions are determined by comparison of signals of speed of movement.

P1642

Control unit of the ECM engine (N3/10) incorrect coding.

P1644

Owing to a low food of the control unit of transmission (N15/3) it is impossible to define the transmission version.

P1681

Loss of a signal of collision.

P1747

Error of a signal of the distributed tire (CAN) from the control unit transmission of ETC (N15/3) or a control panel.

Chassis (ABS/ASR/ESP/BAS system)

С1000

ESP/SPS control unit (N47-5). After replacement to carry out control unit adaptation.

С1003

Control unit ESP system (N47–5), malfunction of the computer of BAS system.

С1010

Low voltage of a food, chain 87.

С1011

Break / short circuit in a power-supply circuit Ý/m the valve of the hydroblock of auxiliary brake systems.

С1012

The increased tension of the storage battery on the plug 87.

С1020

Malfunction of communication of the distributed tire of data of CAN. Check the control unit coding.

С1022

Malfunction of communication of the distributed tire of data with the control unit the MSM engine (N3/5) or CDI (N3/9).

С1023

Malfunction of communication of the distributed tire of data with the left control unit the engine (ME-SFI, N3/11).

С1024

Malfunction of communication of the distributed tire of data with the control unit transmission (N15/3).

С1025

Disruption of communication on the tire CAN with the control unit BAS system.

С1026

The general disruption of communication on the tire CAN.

С1038

Tire CAN: transfer from the control unit ESP system (N47-5) is broken.

С1040

Tire CAN: transfer from the control unit ESP system (N47-5) is broken.

С1100

Break, bad contact, damage of a teeth of a rotor of the sensor of speed of the car on the left forward wheel (L6/1), the different size of a wheel, the wrong transfer relation of the main transfer.

С1101

Break, bad contact, damage of a teeth of a rotor of the sensor of speed of the car on the right forward wheel (L6/2), the different size of a wheel, the wrong transfer relation of the main transfer.

С1102

Break, bad contact, damage of a teeth of a rotor of the sensor of speed of the car on the left back wheel (L6/3), the different size of a wheel, the wrong transfer relation of the main transfer.

С1103

Break, bad contact, damage of a teeth of a rotor of the sensor of speed of the car on the left back wheel (L6/4), the different size of a wheel, the wrong transfer relation of the main transfer.

С1112

Sensor of frequency of rotation: from time to time influence of a magnetic stream of dispersion. To check wires.

С1120

Break, short circuit of a wire of a basic or working signal of the sensor of violation of course stability of ESP (N64) or (B24/15).

С1140

Break, short circuit, initialization of the sensor of an angle of rotation of a wheel (N49). After replacement of elements carry out control unit adaptation. Turn a steering wheel from an emphasis against the stop.

С1141

Sensor of brake pressure of ESP (B34) or sensor of pressure of 1 ESP (B34/1).

С1142

Break, short circuit of a chain of the sensor of a cross-section component of acceleration of ABS (B24/2) or sensor of rotation and lateral acceleration (B24/15)

С1143

Break, short circuit of a chain or malfunction of the sensor of pressure of 2 ESP (B34/2).

С1149

Supply voltage of sensors: pressure in system of a brake drive of ESP (B34), a course of a membrane (A7/7b1), lateral acceleration (B24/2) or speed of rotation and lateral acceleration (B24/15).

С1200

Break, short circuit, malfunction of the 4-contact sensor switch of stoplights (S9/1).

С1201

Break, short circuit of a chain or malfunction, delay of switching of the switch of BAS system (A7/7s1).

С1204

Break, short circuit, malfunction of the sensor of a course of a membrane of BAS system (A7/7b1).

С1300

Break, short circuit of a chain holding Ý/m the valve of the left forward wheel (A7/3y6).

С1301

Break, short circuit of a chain releasing Ý/m the valve of the left forward wheel (A7/3y7).

С1302

Break, short circuit of a chain holding Ý/m the valve of the right forward wheel (A7/3y8).

С1303

Break, short circuit of a chain releasing Ý/m the valve of the right forward wheel (A7/3y9).

С1304

Break, short circuit of a chain holding Ý/m the valve of the left back wheel (A7/3y10).

С1305

Break, short circuit of a chain releasing Ý/m the valve of the left back wheel (A7/3y11).

С1306

Break, short circuit of a chain holding Ý/m the valve of the right back wheel (A7/3y12).

С1307

Break, short circuit of a chain releasing Ý/m the valve of the right back wheel (A7/3y13).

С1308

Break, short circuit of a chain final Ý/m valve of a contour of pressure of 1 (A7/3y26), forward wheels.

С1309

Break, short circuit of a chain inlet Ý/m valve of a contour of pressure of 2 (A7/3y27), back wheels.

С1310

Break, short circuit of a chain of the valve of switching of a contour of pressure of 1 (A7/3y24) of forward wheels.

С1311

Break, short circuit of a chain of the valve of switching of a contour of pressure of 2 (A7/3y25), back wheels.

С1312

Valve of switching of the main brake cylinder.

С1313

Relay Ý/m hydroblock valve. Replace the control unit.

С1316

Break or short circuit of a chain switching э / the magnetic valve, a contour of pressure of 1 (A7/3y24).

С1317

Break or short circuit of a chain inlet э / magnetic valve, contour of pressure of 1 (A7/3y26).

С1318

Break or short circuit of a chain switching э / the magnetic valve, a contour of pressure of 2 (A7/3y25).

С1319

Break or short circuit of a chain inlet э / magnetic valve, contour of pressure of 2 (A7/3y27).

С1332

Break or short circuit of a chain э / magnetic valve of BAS system (A7/7y1).

С1400

Break, short circuit of a chain of the pump ESP.

С1401

Break, short circuit or not switching off of a chain of the pump of high pressure/return of the hydroblock (A7/3m1).

С1405

Violation in work of executive elements of contours of pressure 1 and 2.

С1406

The amplifier of emergency braking of BAS (A7/7), the sensor of a course of a membrane (A7/7b1) or the magnetic valve (A7/7y1) is faulty.

С1500

Sensor of speed of the VSS car.

С1501

Sensor of pressure of SPS.

С1503

Piston block of transfer of pressure. Check a condition of back brake shoes.

С1504

The system is disconnected. The sensor of an angle of rotation of a wheel (N49), a low food of the sensor of course stability of ESP is not initialized. Rotate a steering wheel from an emphasis against the stop. The sensor of speed of rotation (N64) or the sensor of speed of rotation and the lateral acceleration (B24/15), the lowered tension.

С1511

The control unit is incorrectly coded by the engine.

С1540

Road test is not carried out.

Safety systems

Without lateral safety cushions (the code of the control unit begins with 000)

1

Control unit of system of safety.

2

Break or short circuit of a chain of a fuse of a safety cushion of the driver.

3

Break or short circuit of a chain of a fuse of a natyazhitel of a belt of the driver.

4

Break or short circuit of a chain of a fuse of a natyazhitel of a belt of the forward passenger.

5

Break or short circuit of a chain of a fuse of a safety cushion of the forward passenger.

10

Programming of the control unit does not correspond to the car version.

17

Low voltage of a food (chain 15R).

19

Break or short circuit on plus of a chain of a precautionary lamp of system of safety.

20

The sensor of employment of a seat of the forward passenger - safety cushion activization.

24

Sensor of a fastener of a seat belt of the driver (model of the USA).

25

Sensor of a fastener of a seat belt of the forward passenger (model of the USA).

73

Break or short circuit of chains of fuses.

With lateral safety cushions (the code of the control unit begins with 001)

1

Control unit of system of safety.

2

Break or short circuit on plus of a chain of a precautionary lamp of system of safety.

3

Low voltage of a food.

4

Break or short circuit of a chain of a fuse of a safety cushion of the driver, control unit programming.

5

Break or short circuit of a chain of a fuse of a natyazhitel of a belt of the driver, control unit programming.

6

Break or short circuit of a chain of a fuse of a natyazhitel of a belt of the forward passenger, control unit programming.

7

Break or short circuit of a chain of a fuse of a safety cushion of the forward passenger, control unit programming.

8

Break or short circuit of a chain of a fuse of a lateral driver's safety cushion, control unit programming.

9

Break or short circuit of a chain of a fuse of a lateral safety cushion of the forward passenger, control unit programming.

16

Sensor of a fastener of a seat belt of the driver (model of the USA). Control unit programming.

17

Sensor of a fastener of a seat belt of the forward passenger (model of the USA). Control unit programming.

18

Malfunction of conducting of the left lateral safety cushion.

19

Break, short circuit or low food of a chain of the sensor of failure of the left lateral safety cushion.

20

Break, short circuit or low food of a chain of the sensor of failure of the left lateral safety cushion.

21

Malfunction of conducting of the right lateral safety cushion.

22

Break, short circuit or low food of a chain of the sensor of failure of the right lateral safety cushion.

23

Break, short circuit or low food of a chain of the sensor of failure of the right lateral safety cushion.

24

The sensor of employment of a seat - activization of forward safety cushions.

25

The sensor of employment of a seat of the forward passenger - activization of a forward safety cushion.

26

Control unit programming.

27

Break or short circuit of a chain of the sensor of employment of a seat of the forward passenger with the sensor of installation of a children's seat (ACSR).

28

The sensor of employment of a seat of the forward passenger with the sensor of installation of a children's seat (ACSR). The children's seat is incorrectly established or there is no connection of a children's seat with the passenger. Metal subjects on a passenger or children's seat. Close located electromagnetic radiator (phone, the transmitter and so forth).

29

Control unit programming.

31

The sensor of employment of a seat of the forward passenger with the sensor of installation of a children's seat (ACSR).

32

Damage to a chain of the sensor of failure of the left lateral safety cushion (А53).

33

Damage to a chain of the sensor of failure of the right lateral safety cushion.

34

Digital output of collision - damage of conducting (ARTHUR). Control unit programming.

35

Analog exit of collision - damage conductings (model 170 Kompressor).

В1558

Control lamp of installation of a children's seat.

В1559

Information signal of installation of a children's seat (ACSR).

Body (system of the automatic conditioner of air)

Display

Tester

OBD II

FF

Lack of the registered malfunctions.

26

B1026

The conditioner in a back part of salon. Transfer on the distributed tire of data of CAN.

226

B1226

The air temperature sensor in the salon, submitted by the fan (B10/4).

227

B1227

Sensor of the indicator of temperature of external air (B14).

228

B1228

Sensor of temperature of the left heater (B10/2).

229

B1229

Sensor of temperature of the right heater (B10/2).

230

B1230

Sensor of temperature of the evaporator (B10/6).

231

B1231

Sensor of temperature of a coolant (B11/4).

232

B1232

Sensor of pressure of a coolant (B12).

233

B1233

Sensor of temperature of a coolant (B12/1).

234

B1234

Sensor of sunlight (B32).

235

B1235

Sensor of issue of gases (B31).

241

B1241

Add a coolant.

416

B1416

The pump of circulation of cooling liquid (A31m1).

417

B1417

Double water valve left (A31/1y1).

418

B1418

Double water valve right (A31/1y2).

419

B1419

Electromagnetic coupling (A9k1).

420

B1420

Regulator of turns of idling.

421

B1421

Control unit additional fan (N65/1).

422

B1422

The consecutive interface to a control panel (K1).

423

B1423

Klapanny block of switching (Y11).

424

B1424

The executive engine of opening of the filter with absorbent carbon (A32m2.

425

B1425

The executive engine of closing of the filter with absorbent carbon (A32m2).

432

B1432

Additional heater. Maximum heating.

459

B1459

The consecutive interface to a control panel (K2).

460

B1460

Light-emitting diode - the central air deflector, situation "Heating".

461

B1461

Light-emitting diode - the central air deflector, the situation "Cooling".

462

B1462

Signal of full loading diesel models.

Efforts of a tightening of carving connections, Nanometer

Petrol models

Spark plugs

20 ÷ 30
Bolts of fastening of filters of a batareyny compartment to a body element 20
Bolts of fastening of bobbin assemblies 8
Fastening of the sensor of provision of a cranked shaft (CKP) on the block of cylinders 8
Fastening of the sensor of the Hall on a head of cylinders (engines of series 112 and 113) 8
Bolts of fastening of sensors of a detonation (KS) 20
Terminal nut of fastening of the tire of grounding of the storage battery to a body element 18
Plug B nut + generator
Engine 11.977 15
Engines of series 112 and 113 18
Plug D nut + generator
Engine 11.977 4
Engines of series 112 and 113 5
Bolts of fastening of the generator 42
Nut of fastening of a pulley of a drive of the generator 80
Nut of fastening of the plug of a contour of 30 chains of a starter 14
Nut of fastening of the plug of a contour of 50 chains of a starter 6
Bolts of fastening of a starter 42
Bolts of fastening of a pillow to an arm of a support of a suspension bracket of the power unit 65
Diesel models
Screws of fastening of the finishing panel of a cover of a head of cylinders 10
Screws of fastening of the finishing panel of the air distributor 10
Bolts of fastening of filters of a batareyny compartment to a body element 20
Fastening of the sensor of provision of a camshaft (CMP) (the Hall sensor) on a cover of a head of cylinders (engine 612.963) 11
Glow plugs 12
Terminal nut of fastening of the tire of grounding of the storage battery to a body element 18
Bolt of fastening of a maslopodayushchy tube to a turbokompressor 30
Bolts of fastening of a casing of a cooler of the generator to the block of the engine (М8) 20
Plug B nut + generator 13
Bolts of fastening of the generator 42
Nut of fastening of a pulley of a drive of the generator 80
Nut of fastening of the plug of a contour of 30 chains of a starter 14
Nut of fastening of the plug of a contour of 50 chains of a starter 6
Bolts of fastening of a starter 42