Mercedes M-Class W163

since 1997 of release

Repair and car operation


Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
- Engine
   Check of kompressionny pressure in cylinders
   Engine check by means of the vacuum gage
   Replacement of a belt of a drive of auxiliary units and elements of the mechanism of its tension
   - Petrol models
      Removal and engine installation
      Removal and installation of covers of a drive of GRM
      Replacement of a gas-distributing chain
      Removal and installation of components of a drive of GRM
      Installation of base provision of camshafts
      Verification of the base provision of a balancing shaft (only series 112 engines)
      Removal and installation of GRM components
      Removal and head installation (ok) cylinders
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation of a face cover, replacement of a back epiploon of a cranked shaft
      Removal and installation of a damper krutilny fluctuations/pulley of a driving belt
      Removal and flywheel installation / driving disk
      Removal and installation of support of a suspension bracket of the power unit
      Service of system of greasing
   + Diesel models
+ Systems of cooling, heating and air conditioner
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Replacement of a gas-distributing chain

М111

Replacement of a gas-distributing chain on the series 111 engine

The illustrative material on replacement of a chain of a drive of GRM for the engine of a series 111 is presented on an illustration which all references meeting in the text concern.

Removal

 PERFORMANCE ORDER

  1. Uncover heads of cylinders (20).
  2. Turn out spark plugs.
  3. Having turned a cranked shaft in the normal direction, bring the piston of the first cylinder into situation 20 ° after VMT.
  4. By means of blocking cores (01) fix inlet (75) and final (78) camshafts.
  5. Remove a natyazhitel of a chain (14).
  6. By means of the special adaptation (02) fix a chain (4).
  7. By means of the special adaptation dismember links of a chain and remove the last from the engine.

Installation

 PERFORMANCE ORDER

  1. Get a new chain on the regular place and by means of the special adaptation make a joint of links.
  2. Having executed necessary preparations (see. The section Removal and installation of components of a drive of GRM), establish a natyazhitel of a chain (14).
  3. Check correctness of base provision of camshafts (see. Section Installation of base provision of camshafts).
  4. Establish a cover of a head of cylinders.
  5. Start the engine and check it on existence of signs of development of leaks.

M112/113

Replacement of a gas-distributing chain on series 112 and 113 engines

1 — the Holder of a gas-distributing chain (right)
2 — the Holder of a gas-distributing chain (left)

3 — the Core of blocking of a camshaft (right)
4 — Screws with TORX type heads

The illustrative material on replacement of a chain of a drive of GRM for engines of a series 112 and 113 is presented on an illustration which all references meeting in the text concern.

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery.
  2. Turn out spark plugs
  3. Remove covers of heads of cylinders.
  4. Remove the electric fan of system fan cooling/assembly with the vyazkostny coupling (depending on a complete set) and a fan casing.
  5. Having turned a cranked shaft in the normal direction, bring the piston of the first cylinder into situation 40 ° after VMT, - camshafts should be developed by grooves to the diametrical plane of the engine and freely be fixed by blocking cores.

On the models equipped with the air pump before installation of the right blocking pin it is necessary отболтить the combined valve. Segments of a chain should be combined by Omednennye with labels on asterisks of camshafts, - for the purpose of achievement of demanded result it can be necessary to turn a cranked shaft to 14 times.

  1. Remove a natyazhitel of a chain (see. Section Removal and installation of components of a drive of GRM).
  2. Remove the sensor of provision of a camshaft (CMP).
  3. Having turned a cranked shaft in the normal direction, provide convenient access to dismembered links of a chain.
  4. Remove the bridge of covers of bearings of the right camshaft.
  5. By means of a pin (3) block the right camshaft.
  6. Establish holders of a chain (1 and 2).
  7. By means of the special adaptation dismember links of a chain and remove the last from the engine.

Installation

 PERFORMANCE ORDER

  1. Turning a cranked shaft in the normal direction, get a new chain on the regular place.
  2. Remove from heads of cylinders holders of a chain (1 and 2).
  3. By means of the special adaptation make a joint of links of a chain.
  4. Turn a cranked shaft in the normal direction and achieve demanded combination of adjusting labels.
  5. Take the plug (3) blocking the right camshaft.
  6. Establish the bridge of covers of bearings of the right camshaft.
  7. Establish the CMP sensor.
  8. Establish a natyazhitel of a chain.
  9. Establish a fan casing.
  10. Establish ventilyatorny assembly.
  11. Establish covers of heads of cylinders.
  12. Screw spark plugs.
  13. Connect a negative wire to the battery.