Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
+ Engine
+ Systems of cooling, heating and air conditioner
- Power supply system and production of the fulfilled gases
   - Power supply system of petrol engines
      Check and adjustment of quantity of turns of the single course/the moment of ignition/concentration WITH
      Sbrasyvaniye of pressure in fuel system of the petrol engine
      Principle of functioning of a control system and injection of the petrol engine
      General check of system of injection of the petrol engine
      Check of injectors
      Removal and installation of components of an inlet air path
      Service of elements of a drive of a butterfly valve
      Oporozhneniye of a fuel tank
      Removal and installation of assembly of the fuel pump with the sensor of a stock of fuel
      Removal and installation of the locking fuel valve (only American models)
      Removal and installation of the fuel distributive highway and injectors
      Removal and installation топливопровода, going from the fuel filter to the fuel highway, - models 163.154.157/172/174/175
      Removal and installation of a fuel tank
   + Power supply system of diesel engines
   + Systems of release and decrease in toxicity of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
Непознанное каталог



Service of elements of a drive of a butterfly valve

Greasing, check of mobility and condition of sharnirny connections of a lever drive of a butterfly valve

Design of a lever drive of a butterfly valve

Design of a lever drive of a butterfly valve

31/1 — the Translated lever
32 — the Driving cable

32/3 — the Adjusting screw
and — the idling Limiter

Design of a lever drive of a butterfly valve

31/1 — the Translated lever
32 — the Driving cable

32/3 — the Adjusting screw
b — the Limiter of the maximum opening of a butterfly valve


 PERFORMANCE ORDER

  1. The design of a lever drive of a butterfly valve is shown on illustrations, in case of need dismantle an air purifier (see. Section Removal and installation of components of an inlet air path).
  2. Make greasing of sharnirny connections of the driving mechanism.
  3. Slowly squeeze out against the stop, then release a gas pedal, - at identification of signs люфта or jammings replace a cable of a drive of a butterfly valve (see below).

Check and adjustment of a drive of a butterfly valve

Models 163.136

Adjustment of a drive of a butterfly valve on models 163.136 (the series 111 engine)

2 — the Basic plate of a regulator of a drive of a butterfly valve
24 — a gas Pedal
30/4 — the Plastic clamp
30/5 — the Directing element
32 — the Cable of a drive of a butterfly valve
32/2 — the Adjusting nut
32/3 — the Adjusting screw
32/4 — the Connecting rod

32/5 — the Lever of a drive of a butterfly valve
32/6 — the Basic lever
32/7 — the Operating lever
32/8 — the Roller
32/9 — Torsionnaya a spring
38 — the Limiter of the maximum opening of a butterfly valve
Arrow — the Emphasis of the activator of complete opening of a butterfly valve

The illustrative material on check and adjustment of a drive of a butterfly valve on models 163.136 (the series 111 engine) is presented on an illustration which all references meeting in the text concern.

Check

 PERFORMANCE ORDER

  1. Switch off ignition.
  2. Release a cover on a basic plate (2) regulators of a drive of a butterfly valve.
  3. Check smoothness of a course of a connecting rod (32/4) cables of gas (32), replace obviously faulty components (see below).

Adjustment

At the closed butterfly valve

 PERFORMANCE ORDER

  1. Release a connecting rod (32/4) on the lever of a drive of a butterfly valve (32/5) and estimate a condition of the limiter of idling.
  2. Develop the lever (32/5) clockwise against the stop in the idling limiter.
  3. Rotation of a spherical nest freely adjust the provision of a connecting rod (32/4) on a support of the lever of a drive of a butterfly valve (32/5).
  4. Plant a rod (32/4) in a spherical support of the lever (32/5) and fix it a lock-nut.
  5. Completely release a gas (24) pedal, - a roller (32/8) the basic lever (32/6) should rest against the idling limiter freely.

At completely open butterfly valve

 PERFORMANCE ORDER

  1. Having turned to the left, release the limiter of the maximum opening of a butterfly valve (38).
  2. Having squeezed out a gas (24) pedal, open a butterfly valve so that the driving lever (32/5) rested against an emphasis of the activator (shooter).
  3. Having turned to the right, fix an emphasis (38) in the adjusted situation.

Assessment of results of adjustment

Make sure of completeness of a course of a butterfly valve.

Dismantling and assembly of a regulator of a drive of a butterfly valve

Design of a regulator of a drive of a butterfly valve on models 163.136 (the series 111 engine)

1 — the Cover
2 — the Basic plate
3 — the Basic lever
4 — the Operating lever
5 — Torsionnaya a spring

6 — the Roller
7 — the Lock washer
8 — Screws
9 — the Connecting rod

Design of spring assembly of a regulator of a drive of a butterfly valve on models 163.136 (the series 111 engine)

3 — the Basic lever

5 — Torsionnaya a spring


 PERFORMANCE ORDER

  1. The design of a regulator of a drive of the butterfly valve applied on models 163.136 (the series 111 engine) is shown on illustrations which all references meeting in the text concern.
  2. During dismantling try as it is possible to remember in more detail adjusting provisions of removed components, special attention having given to a torsionny spring (5) and to a lever roller (6). Defective details replace.
  3. At installation of axial screws (8) during assembly track providing to both levers (4 and 3) axial люфта within 0.1 ÷ 0.3 mm.
  4. Having finished assembly, make sure of serviceability of functioning of a regulator

Models 163.154/157/172/174/175

Adjustment of a drive of a butterfly valve on models 163.154/157172/174/175 (engines of series 112 and 113)

And — Single turns
In — Full gas

and — the idling Limiter
b — the Limiter of the maximum opening of a butterfly valve

The illustrative material on check and adjustment of a drive of a butterfly valve on models 163.154/157172/174/175 (engines of series 112 and 113) is presented on an illustration which all references meeting in the text concern.

Check

Check smoothness of a course and a condition of the sensor of position of the translated lever (31/1) and a driving cable (32). Replace defective components.

Adjustment

 PERFORMANCE ORDER

  1. Squeeze out a gas (24) pedal against the stop it in the kickdown sensor switch (S16/6), however without activating the last.
  2. Rotation of the adjusting screw (32/3) finish that the sensor of position of the translated lever (31/1) rested against the limiter of the maximum opening of a butterfly valve (b).
  3. At the released pedal of gas the sensor should rest against the limiter of idling (and), - achieve implementation of this requirement by rotation of an adjusting nut (32/2), - it is alternatively possible to choose completely as the same nut a free wheeling of a pedal.
  4. Make sure of completeness of a course of a butterfly valve.

Removal and installation of a cable of a drive of a butterfly valve

Models 163.136

Adjustment of a drive of a butterfly valve on models 163.136 (the series 111 engine)

2 — the Basic plate of a regulator of a drive of a butterfly valve
24 — a gas Pedal
30/4 — the Plastic clamp
30/5 — the Directing element
32 — the Cable of a drive of a butterfly valve
32/2 — the Adjusting nut
32/3 — the Adjusting screw
32/4 — the Connecting rod

32/5 — the Lever of a drive of a butterfly valve
32/6 — the Basic lever
32/7 — the Operating lever
32/8 — the Roller
32/9 — Torsionnaya a spring
38 — the Limiter of the maximum opening of a butterfly valve
Arrow — the Emphasis of the activator of complete opening of a butterfly valve


 PERFORMANCE ORDER

  1. Details of installation of a cable of gas on models 163.136 (the series 111 engine) are shown on an illustration which all references meeting in the text concern.
  2. Uncover a regulator of a drive of a butterfly valve.
  3. Hands transfer the basic lever (32/6) to the situation corresponding to complete opening of a butterfly valve (shooter) and, holding it, liberate a driving cable (32) of a directing element (32/6).
  4. Disconnect directing element (32/5) from the basic lever (32/6) and remove the last assembled with a driving cable (32).
  5. Compress a plastic clamp (30/4) and liberate it from a basic plate (2) assembled with a driving cable (32).
  6. Disconnect a tip of a cable (shooter) from a gas (24) pedal.
  7. Push a cable from salon in an impellent compartment, - track, that the plug through passage remained on the place in a partition.
  8. Take hummock assembly from an impellent compartment.
  9. Installation is made upside-down, - an open site of a cable between a directing element (30/5) and a tip grease with anticorrosive structure, track reliability of landing of a fixing pin (24/1).
  10. In summary check correctness of adjustment of a cable, in case of need make necessary adjustment.

Models 163.154/157/172/174/175

Details of installation of a cable of a drive of a butterfly valve on models 163.154/157172/174/175 (engines of series 112 and 113)

35 — the Returnable spring

Arrow — a cable Tip


 PERFORMANCE ORDER

  1. Details of installation of a cable of gas on models 163.154/157172/174/175 (engines of series 112 and 113) are shown on an illustration which all references meeting in the text concern.
  2. Disconnect a driving cable (32) from a spherical head.
  3. Compress a plastic clamp (30/4) and disconnect it from the fixed lever (10) assembled with a driving cable (32).
  4. Uncover, established at the left under the dashboard.
  5. Disconnect a tip of a cable (shooter) from a gas (24) pedal.
  6. Push a cable from salon in an impellent compartment, - track, that the plug through passage remained on the place in a partition.
  7. Take hummock assembly from an impellent compartment.
  8. Installation is made upside-down, - track reliability of landing of a fixing pin (24/1).
  9. In summary check correctness of adjustment of a cable, in case of need make necessary adjustment.

Removal and installation of the activator of the device of stabilization of idling (ISC), - models 163.136

Details of installation of a cable of a drive of a butterfly valve on models 163.136 (the series 111 engine)

35/3 — the Sealing ring

M16/6 — the ISC Activator


 PERFORMANCE ORDER

  1. Details of installation of the ISC activator on models 163.136 (the series 111 engine) are shown on an illustration which all references meeting in the text concern.
  2. Remove bypass an air purifier sleeve (see. Section Removal and installation of components of an inlet air path).
  3. Remove a hose of ventilation of a case.
  4. Turn out the fixing screw and remove the ISC activator.
  5. Installation is made upside-down, - do not forget to replace a sealing ring (35/3), track correctness of connection of a ventilating hose.

Removal and installation of the actuation mechanism of an electronic accelerator, - models 163.154/157/172/174

Details of installation of the actuation mechanism of an electronic accelerator on models 163.154/157/172/174 (engines of series 112 and 113)


 PERFORMANCE ORDER

  1. Details of installation of the actuation mechanism electronic an accelerator on models 163.154/157/172/174 (engines of series 112 and 113) are shown on an illustration which all references meeting in the text concern.
  2. Remove the panel of furnish of a cover of a head cylinders/air purifier.
  3. Remove an air line with the built-in MAF sensor (see. Section Removal and installation of components of an inlet air path).
  4. Disconnect the ventilating line (1/2) from the inlet pipeline (19).
  5. Disunite the contact socket of electroconducting (shooter)
  6. Turn out bolts (8/1) and remove the actuation mechanism (M16/6).
  7. Installation is made upside-down, - do not forget to replace a sealing ring (8/2), track reliability of fixing of the contact socket (shooter).

Removal and installation of a pedal of gas

Details of installation of a pedal of gas (all models)

24 — a gas Pedal
24/1 — the Pin
24/4 — the Returnable spring
30 — the Cable of a drive of a butterfly valve

34 — the Axial arm
34/2 — Fixing bolts
34/3 — the Blocking plate


 PERFORMANCE ORDER

  1. Details of installation of a pedal of gas are shown on an illustration which all references meeting in the text concern.
  2. At assembly track reliability of landing of a pin (24/1).