Repair and service Mercedes Benz M - the Class W163 - the Schedule of routine maintenance//since 1997 of release / mehanicm.ru

Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
- Current leaving and service
   Active system of the prevention of term of approach planned THAT (ASSYST)
   Schedule of routine maintenance
   General information on settings
   Check of levels of liquids, control of leaks
   Check of a condition of tires and pressure in them, designation of tires and disks of wheels, rotation of wheels
   Replacement of impellent oil and oil filter
   Check of brake system
   Power supply system check, replacement of the fuel filter
   Check of a condition and replacement of hoses of an impellent compartment, localization of leaks
   Check of a condition of multicostal belts of a drive of auxiliary units
   Check of functioning of system of cooling and frost resistance of cooling liquid, liquid replacement
   Check of a condition of system of production of the fulfilled gases
   Replacement and check of level of ATF, AT filter replacement
   Visual check of tightness of automatic transmission
   Check of a condition of components of a suspension bracket and steering
   Check of a condition of boots of power shafts
   Check of central air of air
   Greasing of limiters of doors and cylinders of locks
   Visual control of a seat belt and safety cushion block
   Check of operability of headlights and horn
   Check of a condition and replacement of brushes of screen wipers
   Check of a condition of the battery, care of it and charging
   Replacement of the salonny filter
   Replacement of brake liquid
   Check and replacement of spark plugs, check of a condition of high-voltage wires (petrol models)
+ Engine
+ Systems of cooling, heating and air conditioner
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Schedule of routine maintenance

Impellent compartment of petrol models (on an example of ML 320) (1 of 2)

Impellent compartment of petrol models (on an example of ML 320) (2 of 2)

1 — the Oil filter
2 — the Air purifier
3 — the Storage battery
4 — the Broad tank of system of cooling
5 — the Main assembly block of safety locks/relay (the box «Е»), - the cover is open
6 — the Tank of liquid of washing of glasses

7 — Shchup of measurement of level of impellent oil
8 — the Jellied mouth of impellent oil
9 — Shchup of measurement of level of ATF (model with AT)
10 — Ventilyatornaya assembly of system of cooling
11 — the GTTs Tank

Impellent compartment of diesel models (on an example of ML 270 of CDI)

1 — Shchup of measurement of impellent oil

2 — the Jellied mouth of impellent oil

Offered recommendations assume independent performance of procedures of service of the car it the owner unlike the works which are carried out at car repair shop of representation office of the Mercedes-Benz company. Though this schedule is made on the basis of manufacturer recommendations, intervals between the majority of procedures at the discretion of the owner of the car can be reduced, for example, check and replacement of greasings and liquids should be made with the intervals providing the maximum service life of the engine or a drive. Besides, if the owner of the car is interested in supporting it in a condition of the maximum readiness for operation on a case of the possible resale, many procedures can be carried out more often. Originators of the real Management can greet a similar initiative only.

Initial service and check of the new car should be made at car repair shop of representation office of the Mercedes-Benz company for the purpose of performance of conditions of guarantee certificates. This service is provided free of charge.

The checks made on a regular basis

Annually

· Make replacement of impellent oil and the oil filter (see. Section Replacement of impellent oil and oil filter).

· Check levels of other working liquids in tanks of an impellent compartment (see. Section Check of levels of liquids, control of leaks).

Each 2 years

· Make replacement of brake liquid.

· Check a condition of a paint and varnish covering.

· Check a condition of components of the chassis bearing and basic body elements.

Each 3 years

· Make replacement of cooling liquid.

· Clean and grease directing a trench and ползуны covers of the top hatch.

· Make replacement of the battery of an independent food of system of an emergency call of TeleAid (at the corresponding complete set).

Through the first 48 000 km, or in 4 years of operation (once), - only diesel models

· Check installation of phases of a gazoraspredeleniye (see. Heads of the Power supply system and production of the fulfilled gases and System of electric equipment of the engine).

Each 72 000 km, or time in 4 years

· Make replacement of spark plugs on models ML 230 (see. Section Check and replacement of spark plugs, check of a condition of high-voltage wires (petrol models)).

Each 96 000 km, or time in 4 years

· Make replacement of the fuel filter (petrol models) / the main and preliminary fuel filters (diesel models) (see. Section power supply system Check, replacement of the fuel filter).

· Replace filtering element of an air purifier, - do not forget to clean from within an air purifier casing (see. Head of the Power supply system and production of the fulfilled gases).

· Check a condition of belts of a drive of auxiliary units (see. The section Check of a condition of multicostal belts of a drive of auxiliary units), - in case of need make replacement (see. Head Engine).

· Replace the filter of purification of air of salon, the preliminary coal filter.

· Check a condition of sealing elements of a jellied mouth of a fuel tank.

Each 160 000 km, or time in 4 years

· Make replacement of spark plugs on petrol models, except ML 230 (see. Section Check and replacement of spark plugs, check of a condition of high-voltage wires (petrol models)).

The procedures which are carried out according to standard Lists of works on THOSE (according to ASSYST system indication)

List A: Procedure is carried out in case run from the moment of performance of the last service according to the list B makes less than 22 000 km.

List B: Procedure is carried out in case run from the moment of performance of the last service according to the list B makes more than 22 000 km.

Primary service is made according to the list B (full amount of works)!

List A

Car salon, screen wipers

· Check serviceability of functioning of the following devices:

a) Devices of the sound and light alarm system, indexes of turns / alarm system;

b) Control/display lamps, elements of illumination and devices of internal lighting;

c) External lighting devices;

d) Screen wipers;

e) Stekloomyvateli (including washers of headlights).

· Check a condition and serviceability of functioning of seat belts.

· Null the counter of intervals planned THAT on an instrument guard (see. Section Active system of the prevention of term of approach planned THAT (ASSYST)).

Wheel assemblies and brake mechanisms

· Through apertures in disks of the right wheels estimate residual thickness of frictional overlays of brake shoes.

· Through an aperture in a disk of the right forward wheel estimate residual thickness of a brake disk.

· Estimate degree of wear and the general condition of tires, measure residual depth of a pattern of protectors, in case of need make replacement/rotation of wheels.

· Check pressure of a rating of tires, in case of need make the corresponding adjustment.

Impellent compartment

Be careful at works in an impellent compartment, - operation of the fan of system of cooling can occur within about 30 more seconds after engine switching off!

In electronic systems of ignition, very high voltage is generated! Be attentive, observe all necessary precautionary measures at service of any components of system, turning on not only the main (the ignition module, the coil and VV electroconducting), but also and accompanying, such as candle sockets, a tachometer and the other connected diagnostic equipment. Special attentiveness should be observed at the working engine, during its start, at the included ignition (a key in situation 2) and at a provorachivaniye of a cranked shaft manually. Persons with the implanted pacemaker to be allowed to service of components of system of ignition should not!

The description of procedure of opening of a cowl is provided in the Section Access to podkapotny space.

Appearance of an impellent compartment is presented on illustrations.

· Check level of brake liquid.

· Check level of liquid of washing of glasses.

· Check level and estimate a condition of cooling liquid of the engine.

· Make replacement of impellent oil and the oil filter.

· Grease elements of the lock and cowl loops.

List B

Salon, headlights and screen wipers

In addition to the procedures listed in the List A:

· Replace the salonny filter.

· Check correctness of adjustment of an inclination of optical axes of headlights, in case of need execute the corresponding adjustment.

· Make replacement of brushes of forward screen wipers.

Wheel assemblies and brake mechanisms

· Remove wheels and measure residual thickness of blocks and disks of lobbies and back brake mechanisms.

· Estimate degree of wear and the general condition of tires, measure residual depth of a pattern of protectors, in case of need make replacement.

· Execute rotation of wheels.

· Check pressure of a rating of tires (including a spare wheel), in case of need make the corresponding adjustment.

· Check serviceability of functioning of the parking brake and reliability of keeping by it the car on a bias.

Car bottom

The scheme of an arrangement of the main components established under the bottom of the car is presented on an illustration.

The typical scheme of an arrangement established under the bottom of the car of components (torsionny springs of a forward suspension bracket are removed)

· Check the components located under the bottom and lines of connecting paths on existence of signs of development of leaks.

· Check a condition and correctness of laying of hydraulic and fuel lines.

· Check a condition of spherical support and rubber boots of sharnirny assemblies of power shafts, suspension bracket and steering components.

· Estimate degree of wear of components of a steering drive (on size люфтов).

Impellent compartment

In addition to the procedures listed in the List A:

· Visually estimate a condition of all available components, check correctness of laying and reliability of fixing of lines of communication.

· Examine the power unit and auxiliary units on existence of signs of development of leaks.

· Check level of liquid of system of hydrostrengthening of a wheel.

· Check level of electrolit of the storage battery.

· Estimate a condition of belts of a drive of auxiliary units.

· Check serviceability of functioning of a drive of a butterfly valve, grease rotary knots (except models ML 430, ML 500 and ML 55 AMG, - series 113 engines).

According to the list B

· Check level of cooling liquid of the engine.

· Check level of liquid of system of hydrostrengthening of a wheel (GUR).

· Check level of hydraulic liquid of adjustment of rigidity of shock-absorbers.

· Check the elements located in an impellent compartment on existence of signs of development of leaks.

· Check a condition and correctness of laying of hydraulic and fuel lines.

· Check a condition of belts of a drive of auxiliary units.

· Grease elements of a drive of a butterfly valve, check serviceability of functioning of a drive.

· Make replacement of the dustproof filter of systems of heating established in an impellent compartment and ventilation (without a coal element).

· Make replacement of impellent oil and the oil filter.

· Check serviceability of functioning of a latch of the lock of a cowl.

Body (according to the List B)

· Check lamps of headlights (except xenon) on compliance of requirements of Specifications to consumption capacity.

· Check correctness of adjustment of optical axes of headlights, in case of need make the corresponding adjustment.

· Replace working elements of brushes of screen wipers (including cleaners of headlights).

Luggage compartment

According to the List A

· Check pressure of a rating of the tire of a spare wheel.

According to the List B

· Check electrolit level in the battery.