Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
+ Engine
+ Systems of cooling, heating and air conditioner
+ the Power supply system and production of the fulfilled gases
- Systems of electric equipment of the engine
   + ignition and engine management Systems
   + System of preheat of the diesel engine
   + Diagnostics of systems of electronic control and diagnostic equipment
   - Charge and start systems
      General information
      The storage battery - the general information, recommendations about service
      Charge system - general information and security measures
      Check of system of a charge
      Removal and generator installation
      Removal and installation of a driving pulley of the generator
      Removal and installation of a regulator of tension
      System of start of the engine - the general information and precautionary measures
      Removal and starter installation
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Removal and generator installation

Petrol models

Details of installation of the generator on petrol models

1 — the Plug 30 (In +)
2 — the Plug 61 (D +)

3 — Bolts
G2 — the Generator


 PERFORMANCE ORDER

  1. Details of installation of the generator on petrol models are shown on an illustration which all references meeting in the text concern.
  2. Disconnect a negative wire from the battery.
  3. Weaken a belt of a drive of the generator.
  4. At the corresponding complete set remove protective caps and disconnect electroconducting from the plug 30 (1) and 61 (2) generator.
  5. Turn out fixing bolts (3) and remove the generator (G2).
  6. Installation is made upside-down.
  7. In summary do not forget to execute the procedures connected with connection of the storage battery.

Diesel models

М612

Details of installation of the generator on diesel models 163.113 (the series 612 engine)

Details of installation of the generator on diesel models 163.113 (the series 612 engine)


 PERFORMANCE ORDER

  1. Details of installation of the generator on models 163.113 (the series 612 engine) are shown on illustrations which all references meeting in the text concern.
  2. Disconnect a negative wire from the battery.
  3. Remove the right forward wheel and a loker of protection of a wheel arch.
  4. Remove a noise isolation.
  5. Disconnect the coupling of coupling (2), release fixture and disconnect from the generator electroconducting.
  6. At the corresponding complete set remove a protective cap and, having blocked a wire on the plug 30 (3), turn out screws (4).
  7. Empty cooling system (see. Head of the Power supply system and production of the fulfilled gases).
  8. Remove an air purifier casing (see. Head of the Power supply system and production of the fulfilled gases).
  9. Weaken and remove a driving belt.
  10. Turn out screws (5) and disconnect an oil pipeline (7) from a turbokompressor.
  11. Remove the line of supply of cooling liquid (6).
  12. Turn out fixing bolts (9) and remove an arm (10).
  13. Turn out a bolt (11) arms of a vibrating damper.
  14. Turn out bolts (8) fastenings of a casing of a cooler (1).
  15. Remove the generator (G2), having lowered it down assembled with a casing of a cooler (1).
  16. Installation is made upside-down, - do not forget to replace sealing elements (12 and 13). In the presence of signs of development of leaks remove the generator from a casing of a cooler and replace a sealing ring. In summary connect a negative wire to the battery.

М628

Details of installation of the generator on diesel models 163.128 (the series 628 engine)

1 — the Nut
2 — the Casing of ventilyatorny assembly
3 — the Cooler of an air path
4 — the Hose of an okhladitelny path
5 — the Bolt
6 — the Bolt
7 — the coupling Coupling

8 — the Plug 30
9 — the Bolt
10 — the Arm
11 — the Bolt
12 — the Bolt
13 — a cooler Casing
G2 — the Generator


 PERFORMANCE ORDER

  1. Details of installation of the generator on models 163.128 (the series 628 engine) are shown on an illustration which all references meeting in the text concern.
  2. Disconnect a negative wire from the battery.
  3. Remove the bottom section of a noise isolation.
  4. Empty cooling system (see. Head of the Power supply system and production of the fulfilled gases).
  5. Remove an air purifier (see. Head of the Power supply system and production of the fulfilled gases).
  6. Remove ventilyatorny assembly (see. Head of System of cooling, heating and air conditioner).
  7. Remove bypass a sleeve of an air path (see. Head of the Power supply system and production of the fulfilled gases).
  8. For the purpose of ensuring access take aside a hose of an okhladitelny path (4).
  9. Remove a driving belt.
  10. Turn out a bolt (5) fastenings of the line of an okhladitelny path.
  11. Disunite the socket of the coupling of coupling (7).
  12. Disconnect electroconducting from the plug 30 (8).
  13. Remove an arm (10).
  14. Turn out screws (12).
  15. Wring out the generator (G2) assembled with the case of a cooler (13) to the right and take assembly from an impellent compartment.
  16. Installation is made upside-down.
  17. In summary check cooling system on existence of signs of development of leaks.
  18. Connect a negative wire to the battery (see. The section the Storage battery - the general information, recommendations about service).