Repair and service Mercedes Benz M - the Class W163 - Removal and installation of system of production of the fulfilled gases//since 1997 of release / mehanicm.ru

Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
+ Engine
+ Systems of cooling, heating and air conditioner
- Power supply system and production of the fulfilled gases
   + Power supply system of petrol engines
   + Power supply system of diesel engines
   - Systems of release and decrease in toxicity of the fulfilled gases
      Removal and installation of system of production of the fulfilled gases
      Replacement of forward sections of system of production of the fulfilled gases on petrol models
      Removal and installation of catalytic converters on diesel models
      Removal and installation lambda probes
      Removal and EGR valve installation, - M112/113
      Removal and installation of a cooler of EGR, - diesel models
      Removal and installation of the air pump, - M112/113
      Removal and installation of a coal adsorber, - petrol models
      Removal and installation of the broad tank of accumulation of fuel evaporations, - as appropriate completed models 163.113/154/128
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of system of production of the fulfilled gases

In case of need each of sections of system of production of the fulfilled gases can be removed in an individual order.

Petrol models

М111

Details of installation of components of system of production of the fulfilled gases on models 163.136 (the series 111 engine)

7/2 — the Collar of fastening of back section
8/1 — Termozashchitny the screen
8/2 — Bolts
9/1 — Rubber подвес

10 — the Arm of a suspension bracket of system of production of the fulfilled gases on a transmission case
11/1 — Bolts
11/2 — Nuts
158 — the Catalytic converter


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models 163.136 (the series 111 engine) are shown on an illustration which all references meeting in the text concern.
  2. Remove the thermofilter (8/1).
  3. Release a collar (7/2) fastenings of back section of system of release, - the collar is welded on a connecting branch pipe of section.
  4. Remove back section of system with rubber подвесов (9/1), estimate a condition of the last, in case of need make replacement.
  5. Separate forward section of system of release from the back.
  6. Remove back section and visually estimate a condition of thermofilters of the bottom of the car.
  7. Prop up transmission and remove a back support of a suspension bracket of the power unit (see. Head Engine).
  8. Give nuts (11/2) on a basic arm (10), - nuts are subject to replacement without fail.
  9. Remove forward section of system of release with rubber подвесов (9/1), failed подвесы replace.
  10. Turn out bolts (11/1) flanges of connection of a reception pipe with a final collector, - in case of need replace collector nuts.
  11. Remove forward section assembled with the catalytic converter (158) and visually estimate a condition of thermofilters of the bottom of the car.
  12. Installation is made upside-down.

Utilization of the failed catalytic converters should be made with observance of legislative norms!

M112/113 (except ML 55 AMG)

Details of installation of components of system of production of the fulfilled gases on models with engines of series 112 and 113, except ML 55 AMG

7/2 — Collars of fastening of back section
8/1 — Termozashchitny the screen
8/2 — Bolts
9/1 — Rubber подвес
11/1 — Bolts
11/2 — Nuts
158 — the Catalytic converter
G3/3 — Left dokataliticheskiya a lambda probe

G3/3kh1 — the Contact socket of electroconducting left dokatalitichesky a lambda probe
G3/4 — Right dokataliticheskiya a lambda probe
G3/4kh1 — the Contact socket of electroconducting right dokatalitichesky a lambda probe
G3/5 — Left post-catalytic a lambda probe
G3/5kh1 — the Contact socket of electroconducting left post-catalytic a lambda probe
G3/6 — Right post-catalytic a lambda probe
G3/6kh1 — the Contact socket of electroconducting right post-catalytic a lambda probe


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on the models equipped with engines of series 112 and 113 (except ML 55 AMG), are shown on an illustration which all references meeting in the text concern.
  2. To Poddomkratta a car front also establish it on props.
  3. Remove torsionny springs of a forward suspension bracket (see. Head Suspension bracket and steering).
  4. Disconnect electroconducting from sensors.
  5. Remove the thermofilter (8/1).
  6. Release collars (7/2) fastenings of back section of system of release.
  7. Remove back section with подвесов (9/1), - failed подвесы replace.
  8. Separate back section from lobbies and take it from under the car.
  9. Visually estimate a condition of thermofilters of the bottom, defective components replace.
  10. Give nuts (11/2) fastenings of forward sections of system of release, - nuts are subject to replacement without fail.
  11. Turn out bolts (11/1) flanges of connection of reception pipes with final collectors, - in case of need replace collector nuts.
  12. Remove forward sections assembled with catalytic converters.
  13. Installation is made upside-down.

Utilization of the failed catalytic converters should be made with observance of legislative norms!

Models ML of 55 AMG

Details of installation of components of system of production of the fulfilled gases on models ML of 55 AMG

6 — the Nut
12 — the Bolt

13 — the Nut
14 — Forward sections of system of release


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models ML of 55 AMG are shown on an illustration which all references meeting in the text concern.
  2. Release a collar (1) fastening of back section of system of release, - the homutny nut is subject to replacement without fail.
  3. Remove back section assembled with the exhaust silencer (2), estimate a condition rubber подвесов (3 and 4), replace the failed components.
  4. Disconnect from the main exhaust silencer (8) the tire of grounding (7).
  5. Release the welded collars (9) fastenings of the exhaust silencer (8), - homutny nuts (13) are subject to replacement without fail.
  6. Separate the exhaust silencer from forward sections of system of production of the fulfilled gases and take it from under the car, - damaged подвесы (10 and 11) replace.
  7. Separate from final collectors and remove forward sections of system of production of the fulfilled gases.
  8. Installation is made upside-down.

Utilization of the failed catalytic converters should be made with observance of legislative norms!

Diesel models

М612

Details of installation of components of system of production of the fulfilled gases on models 163.113 (the series 612 engine)

1 — the Carving plate
2 — the Arm of a suspension bracket of system of production of the fulfilled gases on a transmission case
3 — Samokontryashchayasya a nut
4 — Rubber подвес
5 — Back section with the exhaust silencer
6 — the Sealing cone

7/2 — the Fixing collar
8/1 — Termozashchitny the screen
8/2 — Bolts
9/1 — Rubber подвес
111 — the Three-functional catalytic converter (TWC)


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models 163.113 (the series 612 engine) are shown on an illustration which all references meeting in the text concern.
  2. Remove the bottom section of a noise isolation.
  3. Remove the thermofilter (8/1).
  4. Release the fixing collar (7/2) welded on a connecting branch pipe, separate back section (5) of system of release from a lobby and take it from under the car.
  5. Visually estimate a condition of thermofilters of the bottom, the failed elements replace.
  6. Release spring connection of fastening of the primary catalytic converter to three-functional (TWC - 111), - the sealing cone (6) at assembly is subject to replacement without fail.
  7. Give nuts (3) basic arms (2), - nuts are subject to replacement without fail.
  8. Having propped up forward section of system of production of the fulfilled gases a jack, отболтите a basic arm (2) from a transmission case.
  9. Take forward section of system of release assembled with TWC (111) from under the car and visually estimate a condition of thermofilters of the bottom, - defective components replace.
  10. Installation is made upside-down.

Utilization of the failed catalytic converters should be made with observance of legislative norms!

М628

Information is not provided.

Exhaust pipe of an AMG package established as an option, - all models, except ML 55 AMG

Details of installation of an option exhaust pipe of an AMG package, - all models, except ML 55 AMG

And = 140 mm

In = Not less than 15 mm


 PERFORMANCE ORDER

  1. Details of installation of an option exhaust pipe of an AMG package for all models, except ML 55 AMG are shown on an illustration which all references meeting in the text concern, - act in an order specified an illustrations.
  2. Remove system of production of the fulfilled gases (see above), failed a component replace.
  3. Saw off an exhaust pipe of a standard complete set at distance And = 140 mm from the center of a welded seam, around change of diameter of a branch pipe (shooter).
  4. Cut off hairpins of pendant rings (arrow).
  5. Having pasted on an overlay of a rear bumper around an arrangement of a decorative cover of a towing eye a being self-glued foil (shooter), make on its contour cut in a petticoat, - the exhaust pipe should be located freely in cut.
  6. Process edges of cut by an emery paper and varnish them.
  7. Fix on back section of system of production of the fulfilled gases the acquired nozzle from an AMG package, - нахлест a fixing collar should make not less than 50 mm.
  8. Establish system of production of the fulfilled gases and make sure that the final nozzle settles down parallel to the bottom at distance not less than 15 mm below a skirt cut.