Repair and service Mercedes Benz M - the Class W163 - Removal and installation of a radiator of system of cooling//since 1997 of release / mehanicm.ru

Mercedes M-Class W163

since 1997 of release

Repair and car operation



Mercedes W163
+ Mercedes-Benz Cars of a class M (W163)
+ Governing bodies and receptions of safe operation
+ Current leaving and service
+ Engine
- Systems of cooling, heating and air conditioner
   - System of cooling of the engine
      Antifreeze - means of protection from freezing
      Replacement of cooling liquid - general comments
      Replacement of hoses of system of cooling
      Thermostat check
      Removal and thermostat installation
      Removal and installation of a radiator of system of cooling
      Removal and installation of assembly of the fan of system of cooling
      Removal and installation of the water pump
   + Systems of ventilation, heating and air conditioning
+ the Power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Avtomaticheckaya transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of a radiator of system of cooling

Petrol models

Details of installation of a radiator on petrol models (on an example of the models equipped with the fan of system of cooling with the vyazkostny coupling)

1 — Assembly of the fan of system of cooling with the vyazkostny coupling
2 — Clamps of a casing of ventilyatorny assembly
3 — the Casing of ventilyatorny assembly
4 — the Line of an okhladitelny path
5 — the Tube of a broad tank of system of cooling
6 — the Line of an okhladitelny path
7 — Block headlights
8 — the Forward cross-section beam of a frame
9 — the Rubber sealant
10 — Lines of cooling of ATF (model with AT)
11 — a fan Lattice

12 — Directing deflectors
13 — Clamps of fastening of deflectors
14 — the Receiver dehumidifier To/in
15 — the Radiator of system of cooling
16 — Slips
17 — Vozdukhootboynik (except models ML 230)
18 — the Returnable oil pipeline of a path of cooling of GUR
19 — the Submitting oil pipeline of a path of cooling of GUR
20 — Fixing elements
21 — the Rubber damper


 PERFORMANCE ORDER

  1. Details of installation of a radiator on petrol models are shown on an illustration which all references meeting in the text concern.
  2. Empty cooling system (see. Head of the Power supply system and production of the fulfilled gases).
  3. Remove ventilyatorny assembly.
  4. Remove facing elements (16) and assemblies of block headlights (7).
  5. To Otboltita forward cross-section beam of a frame (8).
  6. Disconnect from a radiator (15) lines of an okhladitelny path (4 and 6) and a perelivny tube of a broad tank (5).
  7. Disconnect oil pipelines (18 and 19).
  8. On models from AT отболтите from an ATF (10) line radiator.
  9. Liberate from clamps electroconducting and remove a lattice (11) ventilyatorny assemblies.
  10. To Otboltita from a radiator the To/in condenser and, without disconnecting refrigerator lines, take him aside.
  11. Dismantle fixing elements (20) and remove a rubber damper (21).
  12. Remove from a radiator the To/in system (14) receiver dehumidifier.
  13. Remove a radiator (15).
  14. Disconnect directing deflectors (12).
  15. Installation is made upside-down.
  16. In summary do not forget to check cooling system on existence of signs of development of leaks and make adjustment of the direction of optical axes of headlights.

Diesel models

Models with RKPP

Details of installation of a radiator on diesel models from RKPP

1 — the Electric fan of system of cooling
2 — the Low-pressure head cooler
3 — Fixing bolts
4 — Block headlights

5 — Slips
6 — the Forward beam of a frame
110/2 — the Cooler of a path of pressurization of air

Details of installation of a radiator on diesel models from RKPP

8 — the Hose of an okhladitelny path going to the water pump
9 — the Hose of an okhladitelny path going to the thermostat
10 — Perelivna a hose going to a broad tank of system of cooling
11 — the Rubber sealant
12 — Directing deflectors
13 — Clamps
14 — the Receiver dehumidifier To/in

15 — the Radiator of system of cooling
16 — Bolts
17 — the Condenser
18 — the Returnable oil pipeline of a path of cooling of GUR
19 — the Submitting oil pipeline of a path of cooling of GUR
20 — Fixing elements
21 — Rubber dampers


 PERFORMANCE ORDER

  1. Details of installation of a radiator on diesel models from RKPP are shown on illustrations which all references meeting in the text concern.
  2. Open a cowl and fix it in vertical situation.
  3. Disconnect a negative wire from the battery.
  4. Remove the panel of furnish of a cover of a head of cylinders.
  5. Remove the bottom section of a noise isolation.
  6. Having lowered down, remove ventilyatorny assembly of system of cooling.
  7. Empty cooling system (see. Head of the Power supply system and production of the fulfilled gases).
  8. Remove a cooler of air of pressurization (110/2).
  9. Establish the screen of protection of the К/В radiator/condenser.
  10. Remove a rubber sealant (11).
  11. Pump out hydraulic liquid from the GUR tank.
  12. Disconnect oil pipelines of a path of cooling of GUR (18 and 19).
  13. Disconnect a hose of the water pump (8).
  14. Disconnect from the thermostat a hose of an okhladitelny path (9).
  15. Disconnect from a radiator perelivny a hose of a broad tank (10).
  16. Remove directing deflectors (12).
  17. Turn out fixing bolts (16) and remove the To/in condenser (17) and, without disconnecting refrigerator lines, take him aside.
  18. Remove fixing elements (2) and dismantle rubber dampers (21).
  19. Remove from a radiator a receiver dehumidifier To/in (14).
  20. On the left side of a radiator remove a basic arm of fastening of a sleeve of a path of pressurization of air.
  21. Remove a radiator (15).
  22. Installation is made upside-down.
  23. In summary check cooling system on existence of signs of development of leaks.

Models with AT

Details of installation of a radiator on diesel models from AT (on a model example with the series 628 engine)

10 — Clamps


 PERFORMANCE ORDER

  1. Details of installation of a radiator on diesel models from AT are shown on an illustration which all references meeting in the text concern.
  2. Open a cowl.
  3. Pump out the GUR hydraulic liquid.
  4. Remove block headlights (see. Head Onboard electric equipment).
  5. Remove a cross-section beam of a frame.
  6. Remove ventilyatorny assembly (see. Section Removal and installation of assembly of the fan of system of cooling).
  7. Remove the bottom section of a noise isolation.
  8. Empty cooling system (see. Head of the Power supply system and production of the fulfilled gases).
  9. Disconnect from a cooler of air of pressurization (13) air sleeve (14).
  10. Remove a cooler (14).
  11. Remove panels of deflectors (9 and 11).
  12. Disconnect from a radiator (1) oil pipelines (2 and 3) a path of cooling of ATF.
  13. Disconnect from a radiator (1) oil pipelines (7 and 8) a path of cooling of GUR.
  14. Disconnect from a radiator (1) line okhladitelny (4 and 6) and ventilating (5) paths.
  15. Release clamps (16) rubber dampers (17) from the back party of a radiator and take a fixing element (15).
  16. Remove from a radiator (1) condenser (12) and, without disconnecting refrigerator lines, take him aside.
  17. Liberate a radiator (1) of rubber support of a cross-section beam and take it from an impellent compartment.
  18. Remove rubber dampers (17).
  19. Installation is made upside-down.
  20. In summary check cooling system on existence of signs of development of leaks.